AI-powered ERP, sales & costing for woven sack & packaging plants
Take the buyer’s enquiry, forecast bag weight, raw material, resources and cost per bag, quote it and follow it up until it is won — with Nexora Sales & Costing on the PC and the phone. Then run the whole plant on the same numbers with Nexora ERP — orders, production, batch-wise stock, quality, maintenance, GST and accounts, lead to payment, built around how a PP/PE woven sack plant actually works.
Woven sacks, with AI
Say the bag the way you would to your supervisor — “1L stitch bag, 490 × 550, single fold, 70 gram, 40×40, tape 80+20, give me the cost” — in ગુજરાતી, हिन्दी or English. Nexora AI shows the steps it will take; you press Run. The weight and the cost are still worked out by Nexora’s own engines, on your computer, to the gram and to the rupee.
- The whole job from one sentence — calculation, route, which part goes where, every recipe and waste, a check, the cost
- “70 gram” is the target weight — Nexora finds the GSM; say “72 gsm” and it finds the weight
- Learns from ALL your saved bags and BOMs — the patch, valve, mesh and coating of your block bottoms, the route and recipe your BOMs use — and asks only what belongs to this bag
- Understands and creates routes, decides which part goes where, and fills a stage from the calculation
- Checks what it built before it shows the cost — “is everything right?”
- Add, change or remove anything by saying it — “make it 75 gram”, “tape mathi MB kadho”, even a new price version (“PP +5”, worked out on your computer) — and when you correct what it did, it learns your way
- One conversation that goes with you from window to window — change the plan where it stands before Run; no language switch, it answers in the language you use
- Never sees an item name, a customer, a price or a cost. Switched on per company, and per person, in Settings
After Run on the computer — and the same Nexora AI on the phone, in ગુજરાતી. Click to enlarge.
A big ERP’s best parts, without the big ERP
A packaging MSME that looks at a tier-one ERP meets the same three walls: the licence, the consultant, and the six months before anything works. What it wanted was a handful of things that ERP does well. Those are built here, by name, and they work on the first afternoon.
What a tier-one ERP is bought for — and is here
- The Relationship Map, drawn, with batches and prices on it
- Copy from / Copy to on every window — many orders into one challan and one invoice
- Batch traceability forward and backward, inventory status, inventory audit, the posting list
- Drafts, last prices, credit limits, special prices, dunning letters
- Form Settings in every window, kept per person
- MRP across every level, approvals by amount, and the transaction codes you already type
And what no general ERP has
- The bag is calculated, not typed — weight, raw material with waste and the costed BOM, from our own engine, inside the ERP
- Batches that know what they are — denier, GPM, GSM, micron on the batch, its label and the packing slip
- Nexora AI in ગુજરાતી, हिन्दी and English — it answers, fills a window and shows you first, and writes a rule from a sentence
- A Test company with a month already in it, so people learn on real-looking work and break nothing
- It keeps working when the line is down, and your data sits where you choose
- No consultant between you and a change — series, print designs, fields, roles and rules are settings
The same numbers, in your pocket
The people out with buyers and on the floor carry the dashboard, Marketing, the bags, the BOMs and the quotations on their phone — with Nexora AI and the company chat beside them, on the same data as the office PC.
A briefing every morning
Follow-ups today, the late ones, what came in, what was won and what waits for a yes — the first time Nexora opens.
Marketing on the road
Enquiries, customers and follow-ups with call, WhatsApp or SMS and a reminder, from the buyer’s door.
Bags, BOMs & 3D
Every calculation and costed BOM with the profit its quotation makes, the bag drawn in 3D, and the quotation as a PDF to WhatsApp.
Chat, AI & alerts
The company chat — tag a calculation, BOM, quotation, enquiry or customer with @ — Nexora AI in ગુજરાતી, हिन्दी or English, and quick alerts.
Four things you will not find in a spreadsheet, or in a general ERP
Plenty of software can hold a bag's weight. These four are what a woven sack plant actually needs next, and they are the reason customers move.
Cost per bag, not cost per kilogram
Material and conversion rolled up against one bag, from a dated price master and process-wise resource rates, and reconciled so the BOM and the roll-up agree to the rupee. A quote stops being an estimate.
How bag costing worksBOM workflow automation
Set a construction's BOM up once — routes, recipes, resources — and save it as a workflow. The next bag of that construction loads the whole thing and re-reads the new bag's weights into it. Nobody rebuilds a recipe twice.
See the workflowThe structure drawn in 3D
The bag your specification describes, drawn, turned and pulled apart — body, patches, valve, handle, liner, stitching — each labelled with its size, its weight and its share, and printable on its own sheet.
Watch itInk from the artwork, by machine learning
Drop in the PNG you print. Nexora reads the coverage of each colour and returns the ink and solvent the job will draw, then learns your own press from the jobs you measure. The artwork never leaves the plant.
See the ink modelEvery one of these came out of a real plant asking for it. If your plant needs a fifth, tell us.
Whose kilogram is it, and where is it now?
Jobwork is somebody else's material in your plant, or yours in somebody else's. Nexora Jobwork answers both directions from one append-only ledger — and then draws it.
- Right-click any document and the whole job is drawn: what came in, what each stage did with it, what went back out, and the invoice
- Every line is drawn from the batch chain — so it means this material became that, not that somebody copied one document from another
- Walk it backwards to the customer challan the material arrived on, or forwards to the bags it left as
- Delivery challans, the section 143 clock and ITC-04 come out of the same rows
Everything a woven sack plant runs on
Nexora ERP runs the plant from the lead to the payment, and Nexora Sales & Costing takes the enquiry and forecasts weight and cost before you quote it. Around them sit Fabric Inventory, Jobwork and the rest — from the extrusion line to the back office, on one set of masters.
Nexora ERP
The whole plant on one set of records — sales and purchase, production orders through every process, batch-wise stock with quality checks, MRP, maintenance, GST with e-invoice and TDS, and plain accounts. With the bag weight, BOM and costing built in.
See what is inside
Nexora Sales & Costing
Enquiries and follow-ups, GSM, component-wise bag weight, RM consumption with waste, process resources, a costed Bill of Materials and the quotation — with Nexora AI, on Windows and Android.
Explore the product
Fabric Inventory
Loom readings and efficiency, roll cutting and weighing on the scale, roll labels, fabric stock with every roll traced back to its loom, the daily stock sheet, packing and dispatch — on the PC and an Android phone.
How it tracks stock
Nexora Jobwork
Every kilogram of jobwork material by plan, batch and stage — inward and outward, delivery challans, the section 143 clock, ITC-04 and reconciliation.
Follow the material
Nexora DocVault
Licences, certificates and insurance in one encrypted vault — expiry alerts on the PC and the phone, every renewal kept as a version, scanning and OCR in three languages.
Never miss a renewalHR & Payroll
Attendance, shifts, overtime, piece-rate and daily wages for factory floors — payslips and statutory reports without spreadsheets.
Payroll for plantsMaintenance & Machine Care
Breakdowns, preventive schedules, spares issued with their cost on the machine, and downtime analysis by department and machine — a module of Nexora ERP.
Reduce downtimeStaff & Shop-floor Tracking
Who ran which machine, which shift, what output and what waste — operator-wise productivity you can actually act on.
Track the floorWeight, raw material and resources — forecast to the rupee
A wrong bag weight costs you twice: once in the quote and again in the resin you buy. Nexora forecasts the whole chain from denier and mesh to kilograms of PP, masterbatch, ink and film, then adds the resources each process consumes.
- Bag weight — component-wise: body, patch, valve, liner, coating, BOPP, ink, adhesive, thread.
- Raw material forecast — kg per order for every material, with waste carried through each process stage.
- Resources — manpower, power and machine rates held per process as cost per kilogram.
- Cost per bag — material plus conversion, reconciled, with a versioned price history behind every rate.
- See it in 3D — the bag drawn from its own specification, pulled apart part by part, every part weighed. Watch it.
The costed BOM on the computer — and on the phone, the bag’s cost with the profit its quotation makes.
Woven bag calculation tools used by plants and buyers
Bag costing by structure, BOPP and block bottom bags, plus the denier, GSM and GPM converters every woven sack plant needs — free, on any phone.
Invoice & quotation maker
Your logo and company name on a quotation, proforma or tax invoice. Runs in your browser; print or save as PDF.
Bag quotation software
The costing on your own letterhead: several items, freight and packing, your terms, profit before tax while you type.
Bag costing guide
The woven sack cost sheet line by line: raw material, process-wise conversion, waste and cost per bag.
PP woven bag costing calculator
Structure, size, mesh, denier, coating, BOPP micron and fold → weight, GSM, GPM and cost per bag.
Easy cost — price in ten seconds
The trade’s quick sum on the gram. Width, length, gram, quality, lamination and printing → weight and an indicative price. Sample rates, all editable.
BOPP bag calculation
Laminated woven bag weight from film micron and coating GSM.
Block bottom bag calculation
Pasted, pinch and valve bags with patches and bottom width.
Denier ↔ GSM
Tape denier and mesh to fabric GSM, and GSM back to denier.
GSM ↔ GPM
Grams per square metre to grams per running metre, plus roll weight.
Denier ↔ GPM
Denier, mesh and width to fabric GPM, and weighed GPM back to denier.
Width × length × GSM
Piece, bag and roll weight from GSM in cm or inches.
LDPE liner weight
Lay-flat width, gusset, seal and micron or gauge to liner weight and order kilograms.
Need the exact number?
29 constructions, component-wise weights and your own price master in Nexora Sales & Costing.
Made for PP/PE woven sack & flexible packaging manufacturers
Every screen, master and report starts from the way these plants actually run — not from a generic ERP with a "packaging" label on it.
PP / HDPE woven sacks
Plain, printed, laminated; cement, fertiliser, food grain, sugar, chemicals.
BOPP laminated bags
Block bottom, pinch bottom, valve bags with patch and liner.
FIBC / jumbo bags
Panels, belts, liners and top/bottom spouts costed as components.
Fabric & tape converters
Roll-wise fabric weight, denier and mesh with roll traceability.
From spreadsheets to one trusted number
The maths does not change. How confidently you can trust the number, prove it and repeat it does.
The spreadsheet way
- One overwritten cell changes a costing nobody notices until dispatch
- GSM, denier and mesh formulas re-typed differently by every operator
- No history — you cannot prove what last month's quote was based on
- A resin rate update silently corrupts approved batches
- Stock, payroll and maintenance live in five different files
The Nexora way
- One locked formula engine — the same result on every machine, every time
- Component-level traceability from denier to finished bag weight
- Every calculation is dated, revisioned and reproducible
- Price revisions never overwrite locked production batches
- Masters shared across costing, inventory, production and payroll
- Each person signs in by name, masters shared company-wide, calculations private unless shared
Beyond the products: implementation, web & custom tools
We also build and support the software around the plant — from SAP/ERP implementation to your company website.
ERP / SAP Implementation
Master data, process mapping, configuration and go-live support from someone who has run SAP inside a woven sack plant.
Website Development
Fast, mobile-first, SEO-ready business websites with enquiry forms that reach your WhatsApp.
Custom Industrial Software
Order trackers, QC formats, dispatch tools, barcode apps — whatever off-the-shelf software does not cover.
Dashboards & Automation
KPI dashboards and automated reports that replace manual spreadsheet chasing.
AMC & Support
Annual maintenance contracts so your production software stays online, patched and backed up.
Excel & AppSheet Automation
Turn the working spreadsheets your team already trusts into shared, validated apps.
Built by someone who has run production, planning and SAP in this industry
Sunil Prajapati spent sixteen years inside the woven sack industry — department head, production planning with ISO and customer audits, SAP implementor, SAP manager — before building Nexora. Every master, revision rule and audit-ready document comes from that experience.
A shipped track record
- Order-generation system with BOM & product datasheet lookup
- Full AppSheet ERP deployment with barcode scanning
- Woven fabric roll traceability & inventory app
- SAP data observation & gap-analysis tool
- Nexora Sales & Costing — Windows desktop, offline-first, with an Android app
Ready to run your own bag spec through Nexora?
Send your fabric spec sheet on WhatsApp or email and we will return the full weight & cost break-up within one business day.